Pre-test analysis of protected loss of primary pump transients in CIRCE-HERO facility

In the frame of LEADER project (Lead-cooled European Advanced Demonstration Reactor), a new configuration of the steam generator for ALFRED (Advanced Lead Fast Reactor European Demonstrator) was proposed. The new concept is a super-heated steam generator, double wall bayonet tube type with leakage monitoring [1]. In order to support the new steam generator concept, in the framework of Horizon 2020 SESAME project (thermal hydraulics Simulations and Experiments for the Safety Assessment of MEtal cooled reactors), the ENEA CIRCE pool facility will be refurbished to host the HERO (Heavy liquid mEtal pRessurized water cOoled tubes) test section to investigate a bundle of seven full scale bayonet tubes in ALFRED-like thermal hydraulics conditions. The aim of this work is to verify thermofluid dynamic performance of HERO during the transition from nominal to natural circulation condition. The simulations have been performed with RELAP5-3D© by using the validated geometrical model of the previous CIRCE-ICE test section [2], in which the preceding heat exchanger has been replaced by the new bayonet bundle model. Several calculations have been carried out to identify thermal hydraulics performance in different steady state conditions. The previous calculations represent the starting points of transient tests aimed at investigating the operation in natural circulation. The transient tests consist of the protected loss of primary pump, obtained by reducing feed-water mass flow to simulate the activation of DHR (Decay Heat Removal) system, and of the loss of DHR function in hot conditions, where feed-water mass flow rate is absent. According to simulations, in nominal conditions, HERO bayonet bundle offers excellent thermal hydraulic behavior and, moreover, it allows the operation in natural circulation

Post-test simulation of a PLOFA transient test in the CIRCE-HERO facility

CIRCE is a lead–bismuth eutectic alloy (LBE) pool facility aimed to simulate the primary system of a heavy liquid metal (HLM) cooled pool-type fast reactor. The experimental facility was implemented with a new test section, called HERO (Heavy liquid mEtal pRessurized water cOoled tubes), which consists of a steam generator composed of seven double-wall bayonet tubes (DWBT) with an active length of six meters. The experimental campaign aims to investigate HERO behavior, which is representative of the tubes that will compose ALFRED SG. In the framework of the Horizon 2020 SESAME project, a transient test was selected for the realization of a validation benchmark. The test consists of a protected loss of flow accident (PLOFA) simulating the shutdown of primary pumps, the reactor scram and the activation of the DHR system. A RELAP5-3D© nodalization scheme was developed in the pre-test phase at DIAEE of “Sapienza” University of Rome, providing useful information to the experimentalists. The model consisted to a mono-dimensional scheme of the primary flow path and the SG secondary side, and a multi-dimensional component simulating the large LBE pool. The analysis of experimental data, provided by ENEA, has suggested to improve the thermal–hydraulic model with a more detailed nodalization scheme of the secondary loop, looking to reproduce the asymmetries observed on the DWBTs operation. The paper summarizes the post-test activity performed in the frame of the H2020 SESAME project as a contribution of the benchmark activity, highlighting a global agreement between simulations and experiment for all the primary circuit physical quantities monitored. Then, the attention is focused on the secondary system operation, where uncertainties related to the boundary conditions affect the computational results

Parametric thermal analysis for the optimization of Double Walled Tubes layout in the Water Cooled Lithium Lead inboard blanket of DEMO fusion reactor

Within the roadmap that will lead to the nuclear fusion exploitation for electric energy generation, the construction of a DEMOnstration (DEMO) reactor is, probably, the most important milestone to be reached since it will demonstrate the technological feasibility and economic competitiveness of an industrial-scale nuclear fusion reactor. In order to reach this goal, several European universities and research centres have joined their efforts in the EUROfusion action, funded by HORIZON 2020 UE programme. Within the framework of EUROfusion research activities, ENEA and University of Palermo are involved in the design of the Water-Cooled Lithium Lead Breeding Blanket (WCLL BB), that is one of the two BB concepts under consideration to be adopted in the DEMO reactor. It is mainly characterized by a liquid lithium-lead eutectic alloy acting as breeder (lithium) and neutron multiplier (lead), as well as by subcooled pressurized water as coolant. Two separate circuits, both characterized by a pressure of 15.5 MPa and inlet/outlet temperatures of 295 °C/328 °C, are deputed to cool down the First Wall (FW) and the Breeder Zone (BZ). The former consists in a system of radial-toroidal-radial C-shaped squared channels where countercurrent water flow occurs while the latter relies in the use of bundles of poloidal-radial Double Walled Tubes (DWTs) housed within the breeder. A parametric thermal study has been carried out in order to assess the best DWTs' layout assuring that the structural material maximum temperature does not overcome the allowable limit of 550 °C and that the overall coolant thermal rise fulfils the design target value of 33 °C. The study has been performed following a theoretical-numerical approach based on the Finite Element Method (FEM) and adopting the quoted Abaqus FEM code. Main assumptions and models together with results obtained are herewith reported and critically discussed

OECD/NRC PSBT Benchmark: Investigating the CATHARE2 Capability to Predict Void Fraction in PWR Fuel Bundle

Accurate prediction of steam volume fraction and of the boiling crisis (either DNB or dryout) occurrence is a key safety-relevant issue. Decades of experience have been built up both in experimental investigation and code development and qualification; however, there is still a large margin to improve and refine the modelling approaches. The qualification of the traditional methods (system codes) can be further enhanced by validation against high-quality experimental data (e.g., including measurement of local parameters). One of these databases, related to the void fraction measurements, is the pressurized water reactor subchannel and bundle tests (PSBT) conducted by the Nuclear Power Engineering Corporation (NUPEC) in Japan. Selected experiments belonging to this database are used for the OECD/NRC PSBT benchmark. The activity presented in the paper is connected with the improvement of current approaches by comparing system code predictions with measured data on void production in PWR-type fuel bundles. It is aimed at contributing to the validation of the numerical models of CATHARE 2 code, particularly for the prediction of void fraction distribution both at subchannel and bundle scale, for different test bundle configurations and thermal-hydraulic conditions, both in steady-state and transient conditions

Improved models of melting temperature and thermal conductivity for mixed oxide fuels doped with low minor actinide contents

Recycling and burning minor actinides (MA, e.g., americium, neptunium) in mixed-oxide (MOX) nuclear fuel is a strategic option for fast reactor concepts of Generation IV to improve the sustainability of nuclear energy by reducing ultimate radioactive waste and improving the exploitation of fuel resources. Thermal conductivity and melting temperature are fundamental properties of nuclear fuels, since they determine the fuel temperature profile and the melting safety margin, respectively and affect the overall fuel performance under irradiation. The available literature on thermal properties of Am or Np- containing MOX, both experimental data and models, is currently scarce. Moreover, state-of-the-art fuel performance codes (FPCs), e.g., GERMINAL and TRANSURANUS, do not account for the effects of minor actinides on MOX fuel properties. This deliverable presents the development and validation of original correlations for the thermal conductivity and melting temperature of minor actinide-bearing MOX (U,Pu,Am,Np)O2-x based on available literature data. These correlations are derived by extending those obtained in the project for U-Pu MOX fuels with the inclusion of the effect of Am and Np content, while preserving the physically- grounded formulation depending on the most relevant parameters. Ways to improve these correlations further in the future are also discussed

OECD/NRC PSBT Benchmark: Investigating the CATHARE2 Capability to Predict Void Fraction in PWR Fuel Bundle

Accurate prediction of steam volume fraction and of the boiling crisis (either DNB or dryout) occurrence is a key safety-relevant issue. Decades of experience have been built up both in experimental investigation and code development and qualification; however, there is still a large margin to improve and refine the modelling approaches. The qualification of the traditional methods (system codes) can be further enhanced by validation against high-quality experimental data (e.g., including measurement of local parameters). One of these databases, related to the void fraction measurements, is the pressurized water reactor subchannel and bundle tests (PSBT) conducted by the Nuclear Power Engineering Corporation (NUPEC) in Japan. Selected experiments belonging to this database are used for the OECD/NRC PSBT benchmark. The activity presented in the paper is connected with the improvement of current approaches by comparing system code predictions with measured data on void production in PWRtype fuel bundles. It is aimed at contributing to the validation of the numerical models of CATHARE 2 code, particularly for the prediction of void fraction distribution both at subchannel and bundle scale, for different test bundle configurations and thermalhydraulic conditions, both in steady-state and transient conditions

System thermal-hydraulic modelling of the phénix dissymmetric test benchmark

Phénix is a French pool-type sodium-cooled prototype reactor; before the definitive shutdown, occurred in 2009, a final set of experimental tests are carried out in order to increase the knowledge on the operation and the safety aspect of the pool-type liquid metal-cooled reactors. One of the experiments was the Dissymmetric End-of-Life Test which was selected for the validation benchmark activity in the frame of SESAME project. The computer code validation plays a key role in the safety assessment of the innovative nuclear reactors and the Phénix dissymmetric test provides useful experimental data to verify the computer codes capability in the asymmetric thermal-hydraulic behaviour into a pool-type liquid metal-cooled reactor. This paper shows the comparison of the outcomes obtained with six different System Thermal-Hydraulic (STH) codes: RELAP5-3D©, SPECTRA, ATHLET, SAS4A/SASSYS-1, ASTEC-Na and CATHARE. The nodalization scheme of the reactor was individually achieved by the participants; during the development of the thermal-hydraulic model, the pool nodalization methodology had a special attention in order to investigate the capability of the STH codes to reproduce the dissymmetric effects which occur in each loop and into pools, caused by the azimuthal asymmetry of the boundary conditions. The modelling methodology of the participants is discussed and the main results are compared in this paper to obtain useful guide lines for the future modelling of innovative liquid metal pool-type reactors

Transient analysis of a locked rotor/shaft seizure accident involving the EU-DEMO WCLL Breeding Blanket primary cooling circuits

The EU-DEMO Water-Cooled Lithium-Lead (WCLL) Breeding Blanket (BB) main subsystems to be cooled are the Breeder Zone (BZ) and the First Wall (FW). Each subsystem will be equipped with an independent Primary Heat Transfer System (PHTS). Within the framework of the EUROfusion Work Package Breeding Blanket research program, several accidents belonging to the category of “Decrease in Coolant System Flow Rate” were studied. The activity was aimed at evaluating the blanket and primary cooling systems thermal-hydraulic performances during such transient conditions. A complete model including the BB and related PHTS circuits has been developed at Sapienza University of Rome. A modified version of RELAP5/Mod3.3 system code has been used to perform the calculations. The simulation results showed that a locked rotor/shaft seizure of a BZ or a FW main coolant pump is the most challenging scenario. BZ and FW system behavior has been analyzed following this initiating event with the goal of the design improvement and to individuate the need for preventive measures. The influence of loss of off-site power on the accident evolution has also been investigated. Moreover, management strategies have been proposed for different reactor components. Calculations demonstrate that the current blanket and PHTS design is appropriate to cope with these kinds of accident scenarios

European DEMO Fusion Reactor: Design and Integration of the Breeding Blanket Feeding Pipes

This article describes the design and configuration of the DEMO Breeding Blanket (BB) feeding pipes inside the upper port. As large BB segments require periodic replacement via the upper vertical ports, the space inside the upper port needs to be maximized. At the same time, the size of the upper port is constrained by the available space in between the toroidal field coils and the required space to integrate a thermal shield between the vacuum vessel (VV) port and the coils. The BB feeding pipes inside the vertical port need to be removed prior to BB maintenance, as they obstruct the removal kinematics. Since they are connected to the BB segments on the top and far from their vertical support on the bottom, the pipes need to be sufficiently flexible to allow for the thermal expansion of the BB segments and the pipes themselves. The optimization and verification of these BB pipes inside the upper port design are critical aspects in the development of DEMO. This article presents the chosen pipe configuration for both BB concepts considered for DEMO (helium- and water-cooled) and their structural verification for some of the most relevant thermal conditions. A 3D model of the pipes forest, both for the Helium-Cooled Pebble Bed (HCPB) and Water-Cooled Lithium Lead (WCLL) concepts, has been developed and integrated inside the DEMO Upper Port (UP), Upper Port Ring Channel, and Upper Port Annex (UPA). A preliminary structural analysis of the pipeline was carried out to check the structural integrity of the pipes, their flexibility against the thermal load, their internal pressure, and the deflection induced by the thermal expansion of the BB segments. The results showed that the secondary stress on the hot leg of the HCPB pipeline was above the limit, suggesting future improvements in its shape to increase the flexibility. Moreover, the WCLL concept did not have a critical point in terms of the secondary stress on the pipeline, since the thicknesses and the diameters of these pipes were smaller than the HCPB ones

Experimental characterization of leak detection systems in HLM pool using LIFUS5/Mod3 facility

In the framework of the European Union MAXSIMA project, the safety of the steam generator (SG) adopted in the primary loop of the Heavy Liquid Metal Fast Reactor has been studied investigating the consequences and damage propagation of a SG tube rupture event and characterizing leak rates from typical cracks. Instrumentation able to promptly detect the presence of a crack in the SG tubes may be used to prevent its further propagation, which would lead to a full rupture of the tube. Application of the leak-before-break concept is relevant for improving the safety of a reactor system and decreasing the probability of a pipe break event. In this framework, a new experimental campaign (Test Series C) has been carried out in the LIFUS5/Mod3 facility, installed at ENEA Centro Ricerche Brasimone, in order to characterize and to correlate the leak rate through typical cracks occurring in the pressurized tubes with signals detected by proper transducers. Test C1.3_60 was executed injecting water at about 20 bars and 200°C into lead-bismuth eutectic alloy. The injection was performed through a laser microholed plate 60 μm in diameter. Analysis of the thermohydraulic data permitted characterization of the leakage through typical cracks that can occur in the pressurized tubes of the SG. Analysis of the data acquired by microphones and accelerometers highlighted that it is possible to correlate the signals to the leakage and the rate of release